Integrated rigid thermal insulation

SOLUTION

Integrated rigid thermal insulation

DBM Technologie designs and manufactures custom integrated rigid thermal insulation solutions for exhaust manifolds, turbochargers and other components exposed to high temperatures. Depending on the operating conditions and technical requirements, these heat shields can be engineered for applications up to 1,200°C.

Integrated and semi-integrated thermal insulation

Two installation configurations are available to meet manufacturing, assembly and production requirements.

Integrated insulation: DBM Technologie assembles the thermal protection directly onto the component. This configuration is suitable for prototypes, pre-production runs and series production.

Semi-integrated insulation: the thermal protection is supplied separately for assembly onto the component by the customer, particularly through welding. This configuration is suitable for pre-production and series production.

Technical advantages of rigid heat shields

High mechanical strength and excellent resistance to vibration.
Good resistance to fluid splashes.
Compact design and low weight.
Reliable thermal protection with reduced thermal bridging.
Integration suited to the geometry of the component.

Industrial applications

Integrated rigid heat shields can be designed for a range of high-temperature components, including:

Exhaust manifolds and turbochargers.
Exhaust systems, catalytic converters and silencers.
High-temperature aerospace pipework.
Industrial thermal shielding applications.

High-temperature thermal protection for exhausts, manifolds and turbochargers

DBM Technologie integrated rigid heat shields are designed to reduce thermal radiation around components exposed to high temperatures. They can be integrated into exhaust systems, manifolds, turbochargers, catalytic converters, silencers and pipework where effective thermal protection must fit within a restricted installation space. Each solution is engineered to suit the component geometry and its thermal and mechanical constraints, allowing the insulation to be integrated directly with the part requiring protection.

Integrated insulation perfectly adapted to the shape of the component

Thermal protection is engineered around the shape of the component, its surrounding environment and installation constraints. This custom approach helps protect complex components while controlling the space required around exhaust systems and equipment exposed to high temperatures.

Integrated rigid thermal insulation on an exhaust system

GALLERY

Discover our work in pictures

high-temperature-insulation-exhaust-insulating-Wrap-pipe-collector-engine-manifolds-turbochargers-catalytic-converter — Rigid thermal insulation on exhaust pipe

high-temperature-insulation-exhaust-insulating-Wrap-rigid-thermal-heat-shielding-exhaust-collector-tube — Rigid thermal insulation on exhaust line

high-temperature-insulation-exhaust-insulating-Wrap-rigid-thermal-heat-shielding-exhaust-insulating-tube-collector — Integrated rigid thermal insulation on exhaust pipe

high-temperature-insulation-integrated-rigid-thermal-insulation-exhaust-insulating-Wrap-tube-pipe-collector — Insulated exhaust pipe

DEMONSTRATIONS

See the solution in action

Integrated rigid thermal insulation on the exhaust line of a sport car and competition driving

Integrated rigid thermal insulation solution by DBM Technologie for high-temperature exhaust components, illustrated on a sports and competition vehicle application.

YOUR PROJECT

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